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This website is for IE 673 school work. On this site I'll submit homework assignments.

Assignment 0 (submitted draft):

 

Aristides Flores                                                                                             

Assignment #0

IE 673

Due Date: 2/3/08

E-Learning Pack ID: IE673-Spring 2008-61-39

 

 

Executive Summary

 

This executive summary briefly describes Flores Virtual  Inc. services to improve the dynamic product collaboration between General Motors and supplier Teleflex Fluid Systems by using AIMS and MSDI software and my company’s supply and data monitoring-decision making integration software service to consolidate supply functions. This software tool and service will help establish a good, seamless, long standing relationship between General Motors (customer) and Teleflex (supplier) for the entire product-life-cycle. This software service provides Teleflex a network supply feature to better serve General Motors. This service will allow for Teleflex Fluid system to supply General Motors cars with various fuel vent tubing sizes more readily and quickly to help them meet their rapid market changing car and truck demands. General motors will have full confidence that Teleflex fluid with Flores Inc. consolidation service can provide both companies with the following: increase customer satisfaction, reduce costs, and increase profitability by reducing inventory, improving customer focus and running a plant more efficiently. This service attempts to improve quality by: “customer needs understood better, improved/consistent results to external and internal customers and flexibility to react quickly to opportunities (Ranky).” Other advantages are energy reduction and raw material usage because of fewer parts in inventories.

 

How Flores Inc. service will work? Flores services uses customize software programs that integrates General Motor’s AIMS plant monitoring software with Teleflex MDSI’s MAXIMUM Factory software to help Teleflex meet their production with orders by obtaining the following key information: production level, inventory-on-hand, outstanding orders, and General Motor’s sales records. This service uses software as a tool to help “Accurately Pull Data (Heizer)” and allows for “Computer Aided Ordering (Heizer)”. Using radio frequency identification tags and shelf mounted scanners, rented by Flores Inc,, this will allow for inventory at General Motors and/or at Teleflex to be kept at a minimum. Inventory information uploads and automatically compares with both General Motor’s AIMS /Teleflex’s MDSI production level, any outstanding orders, and sales record to forecast Teleflex’s production needs to meet General Motor’s orders. Also, to allow for above evaluation, Flores’ services will integrate with General Motor’s Management Information System (MIS) to extract sales record and any outstanding orders.  

 

Other “Pull Data” supply systems do not have similar service features where you can rent or purchase RFID and integrate inventory-on-hand with other variables such as production levels from AIMS, which improves supply integration performance better than others. Also, data collected, such as quality data, in Teleflex MDSI can be transferred with ID tag, orders and into General Motors MIS allowing physical and digital transfer. Furthermore, this service provides a feature where supplier is informing customer of inventory and suggesting orders required based on demand. This service is providing a process that is durable because process is close to error free due to avoiding human errors in steps such as inventory or administrative ordering functions. Also, this process is also more reliable than other “Pull Data” programs because as upgrades or replacement occur in MDSI or AIMS , this software and service is easily interchanges with other programs. In addition, another advantage is that we have better serviceability because RFID are able to be rented avoiding breakdowns due to our company servicing program.    

 

 

 

 

Bibliography

 

Heizer, Jay. Operations Management, Prentice Hall, 8 edition, 2006

 

Ranky, Paul. Total Quality Management E-Learning Text Book, CIMWare USA

Assignment 1:

Aristides Flores                                                                                           

Assignment #1 IE 673

Due Date: 2/22/08

E-Learning Pack ID: IE673-Spring 2008-61-39

Worked completed by Ari Flores.

 

Contents:

This class assignment 1 contains process modeling information diagrams for e-Learning pack IE673-Spring 2008-61-39. This assignment attempts to model how fifth service company integrates the four companies (GM, Teleflex Fluid System, MDSI, and AIM) and improves their external supply chain, which will reduce cost and improve quality through quality control, testing and documentation.

Three CIMpgr layers process figures can be found below (top layer AO, second layer A1-A5, and Third layers A5i and A6i). In addition, I also provided process description for process A5, and I also prepared a “Data Dictionary” for “Project Management”.

Introduction and Objectives of the Project:

Fifth company Flores services uses customize software programs that integrates General Motor’s AIMS plant monitoring software with Teleflex MDSI’s MAXIMUM Factory software to help Teleflex meet their production with orders by obtaining the following key information: production level, inventory-on-hand, outstanding orders, and General Motor’s sales records. This service uses software and RFID as tools to help “Accurately Pull Data (Heizer)” and allow for “Computer Aided Ordering (Heizer)”.By reducing inventory and increasing quality control this results in cost reduction and customer satisfaction which are both part of ISO standard  principles. Equally as important, this service provides the following dimension qualities: supply chain integrating features, durability, and more serviceability and performance. This portion of the project is to model our E-Learning project using CIMpgr.

The objective of this project is to model 5th company’s involvement in Pull Data/Automated Computer Ordering Integration process and incorporate total quality management and total quality control through out the entire processes. In these models I tried to apply Deming’s “management philosophy for achieving lower cost and higher quality (Ranky).” Using CIMpgr models to display process and I tried to show “important quality control techniques such as inspection and sampling (Ranky).” Another example that demonstrates that quality is incorporated in the models can be seen in CIMpgrA5 which shows pull data/ordering installation project process has a Project Quality manual. My understanding a project plan is also part of ANSI Project Management standards.

A Brief Description of the Methodologies Applied:

Briefly, as indicated above my integration service attempts to apply following standards and policy which I found in Professor Rank’s E-Text Book: Deming’s management philosophy, total quality control management and control subsystems such as control techniques (inspection and sampling), purchase controls and total quality information system modeling CIMpgr.

 

 

 

The following are the CIMpgr figures (see below) and a brief description providing purpose:

CIMpgrAo:

Figure displays top layer Integrate Supply Chain between GM and Teleflex Fluid System.

CIMpgrA1 (A1-A6):

This second layer CIMpgr is to show 5th company’s supply chain integration process.

CIMpgrA5 (A51-A59):

This third layer CIMpgr is to show 5th companies supply chain Installation project process.

CIMpgrA6 (A61-A63):

This third layer CIMpgr is to show 5th company’s RFID Inventory process.

Process Description:

Project Description of 5th Company’s Pull Data/Computer Ordering Integration

 

Data Dictionary1:

Data Description of “Project Management”

Summary:

In assignment 1, based on e-Learning pack IE673-Spring 2008-61-39, I modeled the fifth company integrating into the supply chain of the following four companies: GM, Teleflex Fluid Systems, AIM and MDSI. Purpose of Fifth company’s service is to help Teleflex meet their production with orders by obtaining the following key information: production level, inventory-on-hand, outstanding orders, and General Motor’s sales records. I met the objective of this project by modeling fifth company’s involvement in Pull Data/Automated Computer Ordering Integration process and by also incorporating total quality management and total quality control. Modeling was performed by using CIMpgr.

Further work needed / proposed

I think the following is further work that is needed to have a complete model Pull Data/Computer Aided Service provided by the fifth company:

·        Complete remaining process (A1, A2, A3, and A4, A5Is and A6Is)

·        Complete Process Descriptions.

·        Complete Data Dictionary.

Bibliography

 

A Guide to the Project Management Body of Knowledge, Project Management Institute, Inc., 2004

 

Heizer, Jay. Operations Management, Prentice Hall, 8 edition, 2006

 

Ranky, Paul. Total Quality Management E-Learning Text Book, CIMWare USA

 

Ranky, Paul , http://www.cimwareukandusa.com/CIMpgr1.html#CaseStudSeque

 

 

    REVISED WORK:
 
Added Missing Case Study Video from Assignemnt #1..
 
Bentley_Quality

Based on the presenter the Bentley Continental GT is one of the highest quality cars in the market. This product is geared in North America for the “self made men and women” entrepreneurial types. Both of these cars are design in England studio where everything is made in house. My understanding most of these cars are hand made.

 

The Bentley representative briefly discussed the model process they have in place to build a Bentley. Based on the video it appears Bentley has a good process and system approach to design, manufacture and sell their cars. Bentley approach offers their customers “Improved, consistent and predictable results can be offered to both internal, as well as external customer.” Bentley starts by having mostly all their operations are hand crafted. Engine is entirely built and assembled before fitted in the car. Specifications interior designs are followed as well as the exterior design.

 

High quality is expected from Bentley name brand. Based on viewing the video, my understanding is Bentley understand customer requirements. Bentley knows what customers want in their cars. This leads me to think Bentley has a good customer focus approach and model. For example, Bentley customers want the following in their cars: power, performance, and craftsmanship. The craftsmanship is shown in interior where the entire interior surfaces are covered with wood, metal or leather. Bentley use hand stitching leather seats is a customer feature. Bentley claims their craftsmanship is highly regarded for their confirmatory and consistently.

 

Bentley has a consistency in high quality interior made edges and stitching. In addition, Bentley dashboard is designed based on the Bentley emblem. The fascinating common theme behind all these remarkable high quality feature is that the “people behind Bentley>” Involvement of people is one of the principle that Bentley uses to achieve high quality which we have learned is one of the seven ISO principles. Furthermore, this also leads me to conclude Bentley has a good control of operators and finished product in order to achieve their goals.

 

COGNEX-Vision
 

COGNEX focuses on producing products that provide inspections and sampling to ensure each company achieves Quality products. COGENEX products offer the ability for “zero-defect- focused solutions. COGENEX products provide solutions for dimensional gauging product/process, defect identification and robot guidance.

 

COGENEX provides customer satisfaction for their customers because this technology can inspect and determine defects, so the customer will have fit for use products. For example, dimensional gauging verifies there are the correct distances. Furthermore, after detector determined correct distances the manufacture will have data stored. In addition, this information can be retrieved and allow for process control to create statistical trending and analysis. Another added benefit is that this program allows user to statically trend real time mean, min and max. COGENEX vision technology also allows the user to create six sigma programs so the operator can use during production. Even better before they make a part and set up for future products and they go online trending is able to reduce risks for defecting parts.

 

The added benefits above are important because with vision care several ISO principles can be captured and ensure high quality product. Following ISO principles can be part of your process: process and system approach, factual decision making, and continuous improvement.  This is important because the customer requirements are met because quality products are manufactured. With COGENEX vision products conformity, traceability, and cost reduction are achievable product standards may be achieved. Furthermore, top level management can make informed process decisions because data is available and may be trended. 

 

COGENEX can assist a company with having a total quality control system in place. The company can provide a system where inspection and sampling can detect faulty parts. The COGENEX offers a 'zero defect' rule where a “real-time quality control and monitoring strategies, equipment and software ensure that errors, or in other words uncontrolled variations of measured data are detected as and when they happen (Ranky).” By having this detection system and a feedback system program in place, customer focus can be better achieved and continuous improvement as well.

CIMpgrAo:

cimpgrass1ac.jpg

CIMpgrA1 (A1-A6):

cimpgrass1a1c.jpg

CIMpgrA5 (A51-A59):

cimpgrass1a5c.jpg

CIMpgrA6 (A61-A63):

cimpgrass1a6c.jpg

Process Description:

processdesca5c.jpg

Data Dictionary1:

datadictionary1c.jpg

Want to get in touch? You can send me e-mail at:

aef9@njit.edu

PFRA Sheet
pfra.jpg